Discover the essentials of SCADA Integration for a BESS System.

Introduction: At Australian Control Engineering (ACE), we are constantly pushing the boundaries of what’s possible in the world of industrial automation and control systems. Our latest project involved a groundbreaking integration of a solar-powered Battery Energy Storage System (BESS) with the client’s GeoSCADA system. This case study explores how ACE engineered a solution that not only meets but exceeds client expectations in utility management and sustainability.

Project Overview: The challenge was to seamlessly integrate a solar-powered BESS to enhance the operation of a wastewater treatment facility. Our goal was to enable comprehensive control and monitoring through the GeoSCADA (ClearSCADA) platform, allowing for real-time and historical data analysis of power generation and consumption. This project underscores our commitment to innovative energy solutions and marks a significant step forward in sustainable industrial practices.

ACE’s Role and Approach: As a key contractor, ACE was pivotal in modifying existing plant control assets—including PLCs, RTUs, and media converters—to seamlessly integrate data from the BESS vendor’s proprietary systems. Our team’s expertise in SCADA and industrial control was instrumental in crafting the reference designs and establishing a new standard in SCADA applications for BESS.

Challenges and Solutions: Integrating a new technology into existing standards brought its set of challenges:

  • Evolving Client Requirements: The fluid nature of client expectations required ACE to remain flexible and responsive. Our solution was to maintain open lines of communication with all stakeholders, ensuring that the SCADA interface was adaptable for future expansions.
  • Adherence to Design Standards: Despite constraints posed by existing template libraries, our team successfully repurposed and modified templates to accurately represent solar power generation processes, ensuring functionality without compromising on system integrity.
  • Vendor Proprietary Systems: We tackled the integration issues with proprietary systems through effective teamwork and technical acumen, establishing reliable communication protocols and ensuring seamless data integration.

Key Outcomes and Achievements: The project resulted in a robust SCADA system that offers:

  • Enhanced Monitoring: Real-time and historical logging of system readings such as generated and consumed power.
  • Standardized Solutions: A baseline reference standard and database structure for future BESS deployments.
  • Operational Continuity: Modifications made with minimal to no impact on existing site operations, exemplifying ACE’s commitment to client operational needs.

Conclusion: The successful integration of the solar-powered BESS at a wastewater treatment facility highlights ACE’s capability to adapt and innovate in the face of evolving technological landscapes. This project not only delivered a functional and efficient system but also set a new benchmark for future sustainable energy projects in the industry.

Our journey with the BESS integration project is a testament to ACE’s engineering excellence and our dedication to providing solutions that meet the dual demands of innovation and sustainability. For more insights into how our tailored solutions can transform your operations, connect with us today.

For more details on this project, follow the link below to download our case study document:

Interested in learning more about our innovative solutions? Contact our expert team at ACE for a consultation on how we can enhance your energy management and operational efficiency.