RECYCLING FACILITIES

Recycling Plant
Automation

End-to-end factory automation that can double or triple production. ACE delivers proven control systems with simulation-backed testing to ensure fast commissioning and reliable plant operations.

2–3×Production Increase
SimulationPre-Commissioning
End-to-EndFactory Automation
11+Years Experience
THE BUSINESS CASE

Why automate your recycling plant?

Benefit

Higher productivity, fewer incidents

End-to-end factory automation can double or triple production compared to plants using only partial automation. Equipment runs longer with less maintenance impact.

Challenge

Long lead times for commissioning

Automation programs developed from design alone often work only to a certain level, requiring lengthy site commissioning and troubleshooting — pushing lead times beyond forecast.

Solution

Simulation-backed testing

ACE uses tailor-made process simulations to test required functionalities before plant commissioning — providing extra assurance and dramatically faster site startup.

OUR SERVICES

Full-lifecycle factory automation

From automation design and simulation through to HMI, commissioning, and inventory management — ACE delivers expertise at every step.

Automation Design & Programming

PLC and RTU programming for effective process control — personalised system solutions for production line efficiency, reliability, and robustness.

Production Line Simulation

Accurate real-time system simulations for stress testing infrastructure — early fault identification without real-world consequences.

HMI & Reporting

SCADA solutions with remote monitoring, flexible HMI, and process alarming — essential visibility for the factory floor and executive decision-making.

Production Line Commissioning

Factory control system upgrades that boost efficiency and reliability — reducing system variation, error, and environmental footprint.

Stockpiling & Inventory

Stockpile and inventory management providing real-time data to operators and executives for immediate action and strategic decisions.

PROJECT DELIVERY

From design to operation

01

Design

02

Programming

03

Simulation & Testing

04

Commissioning

05

Remote Monitoring

THE ACE DIFFERENCE

Simulation-backed commissioning for assured results

To provide assured results and fast site commissioning, ACE uses tailor-made simulations for your automation system. We test required functionalities in simulation to ensure they work before the plant goes live — dramatically reducing commissioning time and risk.

Need recycling plant automation expertise?

Connect with ACE to discuss how our simulation-backed approach can deliver faster commissioning and higher productivity for your facility.